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MANUFACTURING SUITE v4.0 • TEXTILE & WEAVING OS

Textile Manufacturing ERP & Shop-Floor Mobile Ecosystem

Engineered specifically for the textile mills, weaving sheds, yarn traders, and process houses of Surat, Gujarat, and global fabric exporters. Full digital traceability from yarn inward and loom efficiency to takka barcode dispatch and broker commission.

100%
Takka Barcode Traceability
Real-Time
Weaving Loom Telemetry
0%
Jobwork Reconciliation Errors
Native
Supervisor Mobile App
TexNifty — Textile Manufacturing ERP & Shop-Floor Mobile Application Interface Showcase
Live Loom RPM Telemetry & Takka Scanner
Granular Functional Modules

Engineered for Deep Operational Control

Explore the specialized core subsystems purpose-built to automate your workflows from end to end.

Yarn & Grey Fabric Inward with Lot/Denier Inspection

Capture yarn procurement with exact technical attributes. Ensure every lot meets quality standards before allocating it to warping or weaving sheds.

  • Record lot number, count/denier, filament, twist (TPM), manufacturer, and carton tare weight
  • Automated moisture regain compensation calculations to verify actual net billed weight
  • Supplier delivery challan verification against initial purchase orders to detect short-shipments
  • Yarn allocation to specific beams, warping sets, and loom job cards
Call Specialist

Yarn Quality Standards ● Active Architecture

Enterprise-grade resilience engineered with real-time data replication, role-based authorization, and instant client feedback.

Lot / Denier Tracking Moisture Compensation Challan Reconciliation Beam Allocation Tare Audit

Weaving Shed & Loom Efficiency Telemetry Monitor

Real-time visibility into every rapier, water-jet, air-jet, and shuttle loom on your factory floor. Know exactly which machines are running, stopped, or under maintenance.

  • Live loom telemetry: Track real-time RPM, daily picks, total yardage produced, and efficiency percentage
  • Weaver shift production tallies: Automatic piece-rate wage calculation based on verified meters woven
  • Fabric stoppage breakdown logs: Warp break, weft break, mechanical failure, or power cut
  • Preventive maintenance schedules: Automated alarms for oil changes, reed checks, and lubrication
Call Specialist

Shop Floor Production KPI ● Active Architecture

Enterprise-grade resilience engineered with real-time data replication, role-based authorization, and instant client feedback.

RPM Live Counters Weaver Wage Calculation Breakage Logs Shift Production Log Preventive Maintenance

Takka / Roll Barcode Thermal Printing & Warehouse Dispatch

Generate durable, wash-resistant thermal barcode labels immediately upon taking off a roll/takka from the loom. Eliminate manual chalk marks and roll loss.

  • Thermal resin barcode labels containing takka number, meters, net weight, quality code, loom ID, and weaver name
  • Instant warehouse folding and checking desk grading (Fresh, Second, Cut-piece)
  • Packing list generation: Scan 50 takkas in seconds into a bale/carton with a consolidated packing slip
  • Dispatch gate-pass with transport LR tracking and customer delivery challans
Call Specialist

Takka Traceability ● Active Architecture

Enterprise-grade resilience engineered with real-time data replication, role-based authorization, and instant client feedback.

Wash-Resistant Barcodes Grading Inspection Instant Bale Packing Consolidated Dispatch Zero Takka Loss

Dyeing, Printing, Embroidery & Jobwork Processing

Take total control of fabric sent out to external process houses. Track grey meters sent, shrinkage percentage, shade approvals, and finished meters returned.

  • Challan generation for process houses with detailed chemical/dyeing recipe instructions
  • Automatic shrinkage and process loss calculations against agreed tolerance thresholds
  • Shade matching & inspection desk: Log lab dips, re-dyeing status, and defect penalties
  • Jobwork bill checking: Automatically verify process house invoices against actual finished meters received
Call Specialist

Process House Governance ● Active Architecture

Enterprise-grade resilience engineered with real-time data replication, role-based authorization, and instant client feedback.

Shrinkage Calculation Process Loss Audit Shade Approval Gate Bill Checking Engine Jobwork Challans

Merchant & Broker Commission Accounting Ledger

Surat's textile trade relies heavily on brokers and merchants. TexNifty features a specialized ledger engine to manage commission terms and delayed payment interest.

  • Automated broker commission calculations (percentage or per-meter slabs) upon invoice generation
  • Payment collection tracking: Commission paid to broker only when customer payment is received
  • Interest calculation on overdue client payments based on standard market credit terms (e.g., 30/60 days)
  • Consolidated statement of accounts for merchants, brokers, and transport agents
Call Specialist

Textile Financial Settlement ● Active Architecture

Enterprise-grade resilience engineered with real-time data replication, role-based authorization, and instant client feedback.

Broker Commission Slabs Payment Collection Lock Overdue Interest Calc Merchant Statements GST Ready

Native Supervisor Mobile App with Offline Scanner

Equip shop-floor supervisors, folding masters, and warehouse dispatchers with an easy-to-use mobile app that works inside noisy factory sheds.

  • Scan takka barcodes directly using the smartphone camera or connected Bluetooth laser scanners
  • Verify bale loading against the dispatch order before the truck leaves the factory gate
  • Record loom breakdown notifications in real time to alert the maintenance engineering team
  • Works 100% offline in factory basements and sheds where cellular and Wi-Fi signals are weak
Call Specialist

Shop Floor Mobility ● Active Architecture

Enterprise-grade resilience engineered with real-time data replication, role-based authorization, and instant client feedback.

Offline-First Android App Camera Barcode Scan Bale Loading Check Maintenance Tickets Zero Data Delay
Implementation Architecture

How It Seamlessly Runs Your Business

Designed for immediate adoption by staff with zero operational disruption from day one.

01

Yarn Inward & QA

Carton weight, count, and lot numbers inspected; yarn allocated to warping & weaving beams.

02

Weaving & Takka Print

Loom monitors track RPM; takka discharges and receives wash-resistant thermal barcode.

03

Jobwork Process Gate

Fabric sent to dye house/printer with shrinkage tolerance tracking and finished inspection.

04

Bale Packing & Dispatch

Takkas scanned into bales, packing lists print, broker commission logs, and invoice exports.

Enterprise Reliability

Hardware Agnostic & Cloud Resilient

Plug into your existing thermal printers, scanners, mobile devices, and accounting software effortlessly.

🏭

Industrial Mill Hardware Support

Designed to withstand factory floor heat, dust, and continuous operational demands.

  • Resin thermal transfer printers for heat & wash-resistant takka labels
  • Serial port integration with electronic platform weighing scales
  • IoT production pulse counter sensor integration for legacy looms
  • Industrial rugged handheld scanners for warehouse packing teams
📱

Tailored for Surat & Indian Trade

Built with deep domain expertise in Surat's textile markets (Ring Road, Pandesara, Sachin GIDC).

  • Takka, Lumps, Than, Meters, and Weight dual-unit inventory calculations
  • Broker-wise sales analysis, broker brokerage payment schedules
  • Payment clearance tracking with interest calculations on delayed cheques
  • Multi-firm accounting for group family companies on a single dashboard
🔒

Enterprise Cloud & Security

Reliable data infrastructure with strict administrative safeguards.

  • AWS Cloud hosted with SSL 256-bit data encryption
  • Manager authorization for rate changes, meter discounts, and credit notes
  • Automated daily cloud backups of all loom and sales databases
  • Full export compliance for textile exporters shipping worldwide
Transparent Deployment Plans

Flexible Plans for Every Stage of Growth

From single-outlet startups to multi-branch enterprises. Clear inclusions with zero hidden platform charges.

Weaving Mill Starter
For small weaving sheds and jobwork units operating up to 40 looms.
₹3,499
per month (billed annually)
  • Up to 40 Weaving Looms
  • Yarn Inward & Lot Tracking
  • Takka Thermal Barcode Printing
  • Weaver Wage Calculation Sheet
  • Folding & Packing Slip Generation
  • Standard Phone & Remote Support
Textile Conglomerate
For vertically integrated spinning, weaving, processing, and export houses.
Custom
tailored enterprise contract
  • Unlimited Looms & Processing Units
  • Spinning, Weaving & Garmenting Suite
  • Multi-Company Consolidated Ledgers
  • Custom IoT Sensor Integration on Looms
  • Dedicated Solutions Architect & SLA
  • Custom Export Documentation Module
Got Questions?

Frequently Asked Questions

Everything you need to know about deployment timelines, hardware setup, and data migration.

Yes! TexNifty is pre-configured with special industrial resin thermal transfer label templates and taffeta fabric tags. When printed on certified resin ribbons, these barcode tags withstand high-temperature water baths, scouring, bleaching, and stentering without fading or becoming unreadable.
When you dispatch grey fabric to a process house, you log the grey meters and agreed shrinkage percentage (e.g., 4%). When the finished fabric arrives, the system validates the returned meters against the allowed tolerance. If shrinkage exceeds the agreed limit, TexNifty automatically flags the variance and calculates debit notes.
Yes, absolutely! Built right in the heart of Surat, TexNifty has native support for broker brokerage slabs (e.g., 1% or ₹0.50/meter). Commission payouts can be automatically locked until the customer clears their invoice payment. It also features automatic interest calculations on overdue payments based on credit terms.
Yes! The TexNifty supervisor mobile app is built with an offline-first architecture. Supervisors can scan rolls, pack bales, and check dispatch manifests completely offline. As soon as the device reconnects to Wi-Fi, all data synchronizes automatically to the central server.

Ready to Experience TexNifty Live?

Schedule a 20-minute tailored walkthrough with our senior software architects. We'll set up a sandbox instance pre-loaded with your exact operational workflows.

Speak with an Engineer: +91 98251 54403

Schedule Live Product Demo

Our engineering team will connect with you on WhatsApp within 15 minutes to share live access.